Skip to content

Failure analysis and failure investigation

Failure analysis - helping you to determine the cause of failure and prevent future incidents

Failure analysis

Failure analysis is a structured approach used to determine the immediate cause of a failure and help identify contributing factors. It helps the asset operator understand future risks, assess mitigating actions, and provide unbiased information to stakeholders. 

Failure analysis is a key part of the integrity management system, and the collection of failure data can assist in the safe continued operation of ageing assets.

DNV has specialized laboratories for failure analysis in Norway (Oslo and Bergen), UK (Loughborough), Singapore and US (Columbus, OH).

Failure investigation

Failure analysis may support a broader incident investigation – or failure investigation – and so forms part of an effective safety management system.

Root cause analysis

A broader failure investigation may require a root cause analysis (RCA) to identify weaknesses or gaps within a management system. A root cause analysis can help define corrective actions, prevent recurrence and save costs in the future. 

DNV experts have carried out failure analysis of several thousand components in the oil and gas, renewables, and maritime industries. The services offered range from failure analyses of small objects (valves, bolts, etc) to large high profile failure investigations such as the Deepwater Horizon BOP after the Macondo blow-out.

Failure investigations carried out by DNV have involved:

  • Offshore pipelines
  • Onshore pipelines and distribution systems
  • Offshore structures
  • Subsea equipment
  • Ships
  • Process plants (pressure vessels, equipment, pipework)
  • Compressors
  • Machinery
  • Wind turbines
  • Many other industries (aviation, automotive, rail, etc.). 

Failure investigations by DNV laboratories 

We combine industry experts with domain knowledge of the asset, material and operations, with a global network of materials laboratories, to quickly and accurately diagnose the cause of failure. We can perform engineering analysis, geotechnical and structural analysis, or even undertake full-scale testing at Spadeadam Research and Testing, to support the failure investigation, before finally making practicable suggestions to prevent recurrence.

Our laboratories can quickly deploy a response team to the failure site for initial documentation and information gathering and evidence preservation. The critical components are then transported to one of our global laboratories for additional testing germane to the failure investigation. We can manage the failure analysis from the laboratory closest to you, but will use our network to provide a comprehensive service leveraging the global expertise of DNV. A failure analysis can also be initiated when a you send a failed part to one of our teams.

Laboratories providing failure analysis and failure investigation

 

Oslo, Norway

 

Bergen, Norway

 

Loughborough, UK

 

Tuas, Singapore

 

Columbus, Ohio, US

Related articles

  Choosing the best materials to avoid environmentally assisted cracking

Choosing the best materials to avoid environmentally assisted cracking

Expert advice before the design stage draws on testing and modelling to help specify the right materials for oil and gas equipment.

  Three ways to overcome materials challenges in sour service fields

Three ways to overcome materials challenges in sour service fields

Improving asset reliability when faced with complex materials and integrity challenges in sour service field developments.

  Preventing external corrosion failures

Preventing external corrosion failures

External corrosion is a threat to most equipment in every process facility and deserves closer analysis and prediction than it currently receives.

 

What causes materials failure in oil & gas and maritime equipment?

Systematic and thorough analysis is required to say with confidence what kind of failure is involved and what led to it

 

Tubes and piping are the most failure-prone components

In a study of 1,000+ cases in oil & gas and maritime, research by DNV’s laboratories also identify fatigue and corrosion to be the most common modes of component failure.

Find out more about DNV's laboratories

  Our global network of laboratories and test facilities

Our global network of laboratories and test facilities

Related info

 

Integrity management of ageing assets

Download brochure